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Airwaves
07-03-2008, 10:18 PM
I have been going nuts all day! I have a 1990 Merc 115 outboard. The starter is apparently shot. Yes the battery is at full charge, yes the celinoid (sp) is working properly.

The starter spins but won't go up tp engage the flywheel!!!

Okay, if I had looked into this before July 3 I might have a solution, but I want to put this out to the forum.

I'd like to take my bride and friends out onto the water to watch the Independence Day fireworks. The engine will remain running and the trip back to the dock and my anchorage is about 900 feet one way. (Or as an MP officer said last year according to a member of this forum the distance of the safe passage law!)

Any thoughts about how to start this beast? No, I can't use a rope around the flywheel to start it, I'm not 18 anymore :(

HHHEEEEEEEELLLLLLLLLLLPPPPPPPPPPP

robmac
07-04-2008, 06:28 AM
short of rebuilding or replacing it your options are limited.the drive has failed,you could try to tap it while someone attempts to start it(works alot with car starters as a last ditch effort)but if you get it going and it stalls out on the water ooooopppppssss could get costly

fatlazyless
07-04-2008, 07:00 AM
Unless the battery is run down bad, this always works. Turn the key to run position, put the gearshift into second, let it roll down a hill, and engage the clutch. Nice thing about New Hampshire, one is almost always on a hill! :D

Kamper
07-04-2008, 07:23 AM
Better start calling around to see if anyone has one in stock. Usually the shop swaps yours with the rebuild shop. Normally it takes a week to get around but you might get lucky if you call a re-builder direct. I've seen them in the yellow pages. I hope you find one that's open.

Otherwise bring a guest who's young and strong. Dont forget your orange cushion and non-white "HELP" paddle! ;)

Good luck!

2Blackdogs
07-04-2008, 07:54 AM
If the solenoid is working and the starter motor spins, then it's the internals that are broken. The simplest way to see if it's a cheap fix, is to check if there's play in the arm that is actuated by the solenoid. Outside of replacement of the bendix clutches and helical shaft mechanisms, there's no "real fix".

If you can see the starter's gear teeth in this engine, you could pry up the starter shaft and wrap some twine to "pre-engage" the starter's teeth into the flywheel teeth.

Wrapping the twine in the opposite direction of the starter's turning would assure that it would unwrap or disintegrate when the engine started. Any other method, including plastic and plastic cable ties, might result in damage to persons or engine. Make sure the starter is driven only a brief moment by the engine, should it start. The starter could come apart.

But for this one brief event and traveling such a short distance, why not borrow a friend's boat?

Or, dare I say it, borrow kayaks?

Misty Blue
07-04-2008, 11:00 AM
I'll bet'cha that Fay's has one on the shelf and if he has one it's a two bolt, one wire fix.

If things go bad we will be watching the fireworks from 1/2 mile island. Just call....Misty Blue, Misty Blue, Misty Blue....this is Airwaves, channel 16, over.

'Least that we can do for a fellow Coastie!

Airwaves
07-04-2008, 01:09 PM
Thanks for all the suggestions, I even tried popping the clutch going down hill (my boat is near the Pawtucket falls! :laugh: )

I called around to all the shops in the area, all of them can rebuild it, none had a replacement on the shelf. Tried West Marine and Russo Marine, same thing.

Oh well.... Misty Blue, Misty Blue Misty Blue, this is Airwaves over....I'm sadly not at the lake or I would probably have had better luck! :(

Thanks for the attempts....Airwaves, out

*******************************************

A quick update, when I was at the boat today the local police came down to start their fireworks patrol. I told one of them that I had borrowed the starter from their boat and it fit perfectly and I thanked him for having it installed on their patrol boat yesterday!

He did a double take then realized I was just giving it back to him because yesterday in my attempt to beat the deadline of shops closing he was giving me "helpful" (NOT) suggestions ! :laugh: